How we automate intralogistics for Plastic Industry

Built on Precision and Flexibility

In plastic manufacturing, the speed and complexity of operations demand highly adaptable and compact logistics systems. Interconnecting molding presses in tight and crowded layouts is a core challenge.

At Dymation, we specialize in automating intralogistics for the plastic industry minimizing workforce needs while maintaining maximum flexibility. Our modular systems adapt to the ever-changing nature of the sector, supporting manufacturers in creating truly smart and scalable plants.

Common Challenges in Plastic Manufacturing

  • Limited space and complex plant layouts
  • Frequent product and format changes
  • Need for traceability and operational consistency
  • High-volume handling with minimal human error
  • Balancing flexibility with automation
  • Demanding cycle times and quality requirements

 

 

Dymation’s Smart Response

We design automation solutions tailored to the specific needs of plastic manufacturers. From feeding injection molding machines to wrapping and outbound logistics, we streamline your entire material flow:

  • Compact, space-saving layouts with high performance
  • Full integration with existing (brownfield) systems
  • Seamless connection between molding machines and logistics
  • Automated handling of raw materials, finished goods, and waste
  • Scalable systems that grow with your production
  • Plug-and-play virtual commissioning for fast deployment

 

 

 

 

Proven results in the field

  • 18 automated plants across Europe
  • 34+ unique solutions delivered
  • 98%+ system availability
  • 300+ load transports per hour
  • Fast and measurable ROI
  • Zero incidents, waste, or product damage

 

 

 

What we automate

 

Inbound
After truck unloading, goods are scanned and quality-checked. Materials are then automatically routed to storage zones.

Solutions: WMS, AMR, AGV, VNA AGV

 

Raw Material Storage

Raw materials, packaging, and empty containers are stored in automated warehouses, based on specific logic and storage rules.
Solutions: WMS, AS/RS, AGV

 

Feeding Molding Machines
Injection molding machines are automatically supplied with materials and packaging. Full containers and waste are removed without manual handling.
Solutions: MOM, AMR

 

Palletizing
We support both local and centralized palletizing with multi-format flexibility, automatic empty pallet supply, and vision-guided robotic stacking.
Solutions: Cobot, Robot 

 

Wrapping
Pallets are automatically wrapped, with load height detection ensuring secure, customized coverage.
Solutions: Wrapping Machines

 

Finished goods storage
Finished products are managed by advanced WMS and stored in high-density automated warehouses, ready for fast outbound delivery.
Solutions: WMS, AMR, AGV, AS/RS, VNA

 

Outbound
Finished goods are prepared for shipment through automated processes including inspection, cleaning, and packaging removal ensuring damage-free delivery.

Solutions: WMS, AMR, AGV, AS/RS, VNA

 

 

 

Dymation Value

  • Modular and scalable architecture
  • Adaptation to existing brownfield plants
  • Compact design for confined environments
  • Reduced variability, greater process control
  • Fewer operators, fewer manual tasks
  • Full flexibility for dynamic production layouts
  • Minimal disruption during installation
  • Rapid commissioning with virtual simulation

 

Let’s build your Smart Factory

 

With over 30 unique automation solutions installed across Europe, Dymation is your partner in transforming plastic manufacturing into a smart, scalable, and safe operation.

Talk to our experts today and discover how we can make your plant faster, leaner, and future-ready